1. Scenario Overview

The company packs 200 boxes/hour using manual or semi-automatic stations. We compare the operation before vs after installing the LINEBOX-03 Packaging Line (720 boxes/h).

Required throughput: 200 boxes/h
Machine capacity: 720 boxes/h → runs at very low load → high reliability
Shift: 8 hours/day, 22 days/month
Machine price: €15,499

2. Key Metrics (Before vs After)

Metric	Before (Manual / Semi-auto)	After (LINEBOX-03)
Throughput	200 boxes/h	200 boxes/h (machine capable of 720/h)
Operators needed	2 operators	1 operator
Labor cost per hour	2 × €20 = €40/h	€20/h
Labor savings	—	€20/h
Boxes per operator	100/h	200/h
Quality consistency	Medium	High, stable forming & sealing
Error / rework	Higher	Significantly reduced
Monthly labor cost	€40 × 176h = €7,040	€20 × 176h = €3,520
Monthly savings	—	€3,520/month
Payback period	—	4.4 months

3. ROI Calculation (200 Boxes/Hour)

Labor savings

Before: €40/h
After: €20/h
Savings: €20/h

Monthly savings

€20 × 8h × 22 days =
€3,520/month

Payback period

€15,499 ÷ €3,520 ≈
4.4 months

Annual savings

€3,520 × 12 =
€42,240/year

4. Operational Benefits

Reliability & Capacity

Machine runs at less than 30% of its maximum speed, ensuring extremely low wear and long lifespan.
Consistent output without fatigue or variability.